Johnson Controls TM9X*MP Manual do Utilizador

Consulte online ou descarregue Manual do Utilizador para Lareiras Johnson Controls TM9X*MP. Johnson Controls TM9X*MP User's Manual Manual do Utilizador

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Johnson Controls Unitary Products 697936-UIM-B-01211
RESIDENTIAL GAS FURNACE
MODELS: TM9X*MP – High Efficiency Motor
(95.5% AFUE Single Stage Multi-position)
INSTALLATION MANUAL
LIST OF SECTIONS
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
DUCTWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
GAS PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
ELECTRICAL POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
CONDENSATE PIPING AND FURNACE
VENTING CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
COMBUSTION AIR and VENT SYSTEM . . . . . . . . . . . . . . . . . . . . 21
START-UP AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . .28
SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
NORMAL OPERATION AND DIAGNOSTICS . . . . . . . . . . . . . . . . .34
REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
LIST OF FIGURES
Duct Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Vertical Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Coil Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Horizontal Right Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Horizontal Left Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
PC Series Upflow Coil Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Horizontal Left or Right application (Right Shown) . . . . . . . . . . . . . . 7
Combustible Floor Base Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Horizontal Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Typical Attic Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Typical Suspended Furnace / Crawl Space Installation . . . . . . . . . . . 8
Downflow Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Side Return Cutout Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Thermostat Chart - Single Stage AC with Single Stage Furnaces . . 13
Thermostat Chart - Single Stage HP with Single Stage Furnaces . . 14
Typical. Condensate drain, vertical installation . . . . . . . . . . . . . . . . 15
Typical. Combustion Pipe Drain Tee . . . . . . . . . . . . . . . . . . . . . . . . 16
Upflow Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Downflow Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Horizontal Left Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Horizontal Right Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Home Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Termination Configuration - 1 Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Termination Configuration - 2 Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Termination Configuration - 2 Pipe Basement . . . . . . . . . . . . . . . . .24
Double Horizontal Combustion Air Intake and Vent Termination . . .24
Double Vertical Combustion Air Intake and Vent Termination . . . . .24
Downward Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Direct Vent Air Intake Connection and Vent Connection . . . . . . . . .25
Combustion Airflow Path Through The Furnace Casing . . . . . . . . .25
Outside and Ambient Combustion Air . . . . . . . . . . . . . . . . . . . . . . . . 27
Attic and Crawl Space Combustion Air Termination . . . . . . . . . . . . .28
Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Reading Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Furnace Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
LIST OF TABLES
Unit Clearances to Combustibles . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Coil Projection Dimensions - PC Series Coils . . . . . . . . . . . . . . . . . . 7
Cabinet and Duct Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Recommended Filter Sizes (High Velocity 600 FPM) . . . . . . . . . . . . 9
Nominal Manifold Pressure - High Fire . . . . . . . . . . . . . . . . . . . . . . 11
Ratings & Physical / Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . 12
Maximum Equivalent Pipe Length . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Elbow Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Equivalent Length of Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Combustion Air Intake and Vent Connection
Size at Furnace (All Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Estimated Free Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Unconfined Space Minimum Area . . . . . . . . . . . . . . . . . . . . . . . . . .26
Free Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Gas Rate (CU FT/HR) at Full Input . . . . . . . . . . . . . . . . . . . . . . . . . .30
Inlet Gas Pressure Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Nominal Manifold Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Blower Performance CFM - Any Position (without filter) . . . . . . . . . . 33
These high efficiency, compact units employ induced combustion, reli-
able hot surface ignition and high heat transfer aluminized tubular heat
exchangers. The units are factory shipped for installation in upflow or
horizontal applications and may be converted for downflow applica-
tions.
These furnaces are designed for residential installation in a basement,
closet, alcove, attic, recreation room or garage and are also ideal for
commercial applications. All units are factory assembled, wired and
tested to assure safe dependable and economical installation and oper-
ation.
These units are Category IV listed and may not be common vented with
another gas appliance as allowed by the National Fuel Gas Code.
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Resumo do Conteúdo

Página 1 - INSTALLATION MANUAL

Johnson Controls Unitary Products 697936-UIM-B-01211RESIDENTIAL GAS FURNACE MODELS: TM9X*MP – High Efficiency Motor(95.5% AFUE Single Stage Multi-posi

Página 2 - SECTION I: SAFETY

697936-UIM-B-0121110 Johnson Controls Unitary ProductsSIDE RETURNLocate the “L” shaped corner locators. These indicate the size of the cut-out to be m

Página 3 - CODES AND STANDARDS

697936-UIM-B-01211Johnson Controls Unitary Products 11The furnace must be isolated from the gas supply piping system byclosing its individual external

Página 4

697936-UIM-B-0121112 Johnson Controls Unitary ProductsSECTION V: ELECTRICAL POWERELECTRICAL POWER CONNECTIONSField wiring to the unit must be grounded

Página 5 - SECTION II: DUCTWORK

697936-UIM-B-01211Johnson Controls Unitary Products 13For additional connection diagrams for all UPG equipment refer to “Low Voltage System Wiring” do

Página 6 - Mounting Plate

697936-UIM-B-0121114 Johnson Controls Unitary Products FIGURE 19: Thermostat Chart - Single Stage HP with Single Stage Furnaces Single Stage Hea

Página 7 - Air flow

697936-UIM-B-01211Johnson Controls Unitary Products 15ACCESSORY CONNECTIONSThe furnace control will allow power-switching control of various acces-sor

Página 8 - RIGHT SIDE VENT

697936-UIM-B-0121116 Johnson Controls Unitary ProductsCONDENSATE DRAIN TERMINATIONA condensate sump pump MUST be used if required by local codes, orif

Página 9 - SECTION III: FILTERS

697936-UIM-B-01211Johnson Controls Unitary Products 17 FIGURE 22: Upflow ConfigurationINDUCER ROTATED FORLEFT SIDE VENTINGUPFLOWAS RECEIVEDINDUCER RO

Página 10 - SECTION IV: GAS PIPING

697936-UIM-B-0121118 Johnson Controls Unitary Products FIGURE 23: Downflow ConfigurationAIRFLOWAIRFLOWMove raingutter hoseto this positionDOWNFLOW -

Página 11 - 697936-UIM-B-01211

697936-UIM-B-01211Johnson Controls Unitary Products 19 FIGURE 24: Horizontal Left ConfigurationHORIZONTAL - LEFTINDUCER ROTATEDHORIZONTAL - LEFTINDUC

Página 12 - SECTION V: ELECTRICAL POWER

697936-UIM-B-012112 Johnson Controls Unitary ProductsSECTION I: SAFETYThis is a safety alert symbol. When you see this symbol onlabels or in manuals,

Página 13

697936-UIM-B-0121120 Johnson Controls Unitary Products FIGURE 25: Horizontal Right ConfigurationAIRFLOWHORIZONTAL - RIGHTINDUCER ROTATEDHORIZONTAL -

Página 14

697936-UIM-B-01211Johnson Controls Unitary Products 21SECTION VII: COMBUSTION AIR AND VENT SYSTEMCOMBUSTION AIR AND VENT SAFETYThis Category IV, dual

Página 15 - FURNACE VENTING CONFIGURATION

697936-UIM-B-0121122 Johnson Controls Unitary Products Dimensions are those required in Standard ASTM D-3311.Example:An 80,000 BTUH furnace requires 3

Página 16 - CONDENSATE DRAIN TERMINATION

697936-UIM-B-01211Johnson Controls Unitary Products 23VENT CLEARANCES† A vent shall not terminate directly above a sidewalk or paved driveway that is

Página 17

697936-UIM-B-0121124 Johnson Controls Unitary ProductsVENT SYSTEMThis furnace is certified to be installed with one of two possible ventconfigurations

Página 18 - FOR RIGHT SIDE VENTING

697936-UIM-B-01211Johnson Controls Unitary Products 25DOWNWARD VENTINGIn some applications, it may be necessary to run the vent pipe and airintake dow

Página 19 - INDUCER AS RECEIVED

697936-UIM-B-0121126 Johnson Controls Unitary ProductsAn unconfined space is not less than 50 cu.ft (1.42 m3) per 1,000BTU/hr (0.293 kW/h) input rati

Página 20 - HORIZONTAL - RIGHT

697936-UIM-B-01211Johnson Controls Unitary Products 27Air Supply Openings and Ducts1. An opening may be used in lieu of a duct to provide to provide t

Página 21 - VENT SYSTEM

697936-UIM-B-0121128 Johnson Controls Unitary ProductsSpecially Engineered InstallationsThe above requirements shall be permitted to be waived where s

Página 22 - COMBUSTION AIR / VENTING

697936-UIM-B-01211Johnson Controls Unitary Products 29GAS PIPING LEAK CHECKIt is recommended that when the gas supply is first connected to thefurnace

Página 23 - VENT CLEARANCES

697936-UIM-B-01211Johnson Controls Unitary Products 3• Furnaces for installation on combustible flooring shall not beinstalled directly on carpeting,

Página 24 - VENTING MULTIPLE UNITS

697936-UIM-B-0121130 Johnson Controls Unitary ProductsTable 14: Gas Rate (CU FT/HR) at Full InputSeconds For 1 RevolutionSize of Test DialSeconds For

Página 25

697936-UIM-B-01211Johnson Controls Unitary Products 31ADJUSTMENT OF MANIFOLD GAS PRESSURE & INPUT RATEInlet and manifold gas pressure may be measu

Página 26

697936-UIM-B-0121132 Johnson Controls Unitary ProductsADJUSTMENT OF TEMPERATURE RISEAfter about 5 minutes of operation, determine the furnace temperat

Página 27

697936-UIM-B-01211Johnson Controls Unitary Products 33NOTES:1. Airflow expressed in standard cubic feet per minute (CFM).2. Motor voltage at 115 V.SEC

Página 28 - 12” minimum

697936-UIM-B-0121134 Johnson Controls Unitary ProductsPRESSURE SWITCHESThis furnace is supplied with two pressure switches, which monitor theflow thro

Página 29 - IGNITION SYSTEM SEQUENCE

697936-UIM-B-01211Johnson Controls Unitary Products 35STEADY ON ANY COLOR: Control failure. Turn power to the furnaceoff and back on. If the fault cod

Página 30

697936-UIM-B-0121136 Johnson Controls Unitary ProductsSECTION XI: REPLACEMENT PARTS LISTDESCRIPTIONMOTORBLOWER, COMBUSTIONMOTOR, DIRECT DRIVE BLOWEREL

Página 31

697936-UIM-B-01211Johnson Controls Unitary Products 37SECTION XII: WIRING DIAGRAM FIGURE 41: Wiring DiagramLEGENDDSDoorswitch MOTCirculatin

Página 32

Subject to change without notice. Published in U.S.A. 697936-UIM-B-01211Copyright © 2011 by Johnson Controls, Inc. All rights reserved. Supersedes: 69

Página 33 - SECTION IX: SAFETY CONTROLS

697936-UIM-B-012114 Johnson Controls Unitary ProductsINSPECTIONAs soon as a unit is received, it should be inspected for possible dam-age during trans

Página 34 - DIAGNOSTICS

697936-UIM-B-01211Johnson Controls Unitary Products 5SECTION II: DUCTWORKDUCTWORK GENERAL INFORMATIONThe duct system’s design and installation must:1.

Página 35 - RETRIEVAL

697936-UIM-B-012116 Johnson Controls Unitary ProductsCOIL INSTALLATIONCOIL/FURNACE ASSEMBLY - MC/FC/PC SERIES COILSFURNACE ASSEMBLY - MC & FC SERI

Página 36

697936-UIM-B-01211Johnson Controls Unitary Products 7Dimension “C” should be at least 2/3 of dimension “D”. See Figure 6.CRITICAL COIL PROJECTIONThe c

Página 37 - 95%SingleStageX Furnace

697936-UIM-B-012118 Johnson Controls Unitary ProductsHORIZONTAL APPLICATIONATTIC INSTALLATIONThis appliance is certified for line contact when the fur

Página 38 - Norman, OK 73069

697936-UIM-B-01211Johnson Controls Unitary Products 9SECTION III: FILTERSFILTER INSTALLATIONAll applications require the use of a field installed filt

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